Polycarbonate Roofing Sheets: Complete Guide to Types, Thickness & Specifications
Quick Summary: Polycarbonate roofing sheets come in four stocked thicknesses — 6mm, 10mm, 16mm and 25mm — each suited to a different span, insulation need and budget. This guide covers the specs, light transmission, thermal performance and best use for each so you order the right sheet the first time.
Polycarbonate roofing sheets are the standard choice for pergolas, lean-to roofs, side entrances, carports and greenhouse glazing across Ireland — combining high light transmission with far greater impact resistance than glass. But "polycarbonate roofing sheet" isn't one product: the right thickness, wall structure and colour depend entirely on what you're covering, how far apart your rafters are, and how much insulation you need. This guide breaks down the full specification range so you can choose with confidence before you order.
Contents
- What Are Multiwall Polycarbonate Roofing Sheets?
- Thickness Guide: 6mm, 10mm, 16mm & 25mm
- Light Transmission & Colour Options
- Strength & Impact Resistance
- Thermal Performance & U-Values
- Fire Rating & Service Temperature
- Which Thickness for Which Roof?
- Accessories You'll Need
- Frequently Asked Questions
What Are Multiwall Polycarbonate Roofing Sheets?
This guide covers multiwall polycarbonate — the sheet type built for roofing. If you're looking for flat, solid polycarbonate for glazing, signage or protective screens instead, see our full solid polycarbonate sheets range.
Multiwall polycarbonate sheets are built from two or more flat layers of polycarbonate joined by internal ribs, creating a series of air channels running the length of the sheet. Those air channels are what give multiwall its main advantage over solid polycarbonate for roofing: built-in insulation, at a lower weight and cost per square metre. Solid polycarbonate still has its place on a roof — typically small skylight inserts or areas needing maximum optical clarity — but for the roof itself, multiwall is the standard specification.
We stock multiwall polycarbonate in four thicknesses: 6mm, 10mm, 16mm and 25mm. There's no 4mm or 8mm option in our range — each of the four stocked thicknesses is engineered with a different internal wall structure (twinwall, triplewall, or multi-wall) to match its intended span and insulation performance.
Thickness Guide: 6mm, 10mm, 16mm & 25mm
The single most important spec when ordering a polycarbonate roof is maximum rafter spacing — how far apart your supporting bars can be before the sheet needs additional support. Get this wrong and the roof will sag or flex between fixings.

6mm Multiwall
- Max rafter spacing: 700mm
- Colour: clear only
- Best for: greenhouses, small side entrances and small covered areas — not general roof applications
10mm Twinwall
- Max rafter spacing: 700mm
- Colours: clear, opal, bronze
- Best for: pergolas, lean-to roofs and side entrances where you want a balance of light and structure
16mm Triplewall
- Max rafter spacing: 1,050mm
- Colours: clear, opal, bronze
- Best for: full roofing projects, carports and larger pergolas needing stronger spans and better insulation
25mm 7X-Wall
- Max rafter spacing: 1,250mm
- Colours: clear, opal, bronze
- Best for: the largest spans, maximum insulation and roofs with the widest rafter centres
Note: 6mm is a common source of costly mistakes — it's often chosen purely on price, then used as a full roof covering where it isn't rated to span the rafters properly. Keep 6mm for greenhouses and small side entrances, and step up to 10mm or above for anything larger.
Not sure how many sheets you need for your dimensions? Use our roof calculator to get an instant material list and quote for pergola, lean-to and apex configurations.
Light Transmission & Colour Options
Colour isn't just about looks — it directly controls how much light and heat comes through the roof. Clear lets the most light through; bronze cuts the most glare and solar gain.
| Thickness | Clear | Opal | Bronze |
|---|---|---|---|
| 10mm | 82% light transmission | 40% light transmission | 20% light transmission |
| 16mm | 77% light transmission | 42% light transmission | 18% light transmission |
Clear suits greenhouses and anywhere maximum daylight matters. Opal diffuses light evenly and hides roof debris and condensation better — a popular middle ground for pergolas and patios. Bronze is best where glare and overheating are the bigger concern, such as south-facing lean-to roofs.
Strength & Impact Resistance
- Impact resistance: multiwall polycarbonate is around 200 times stronger than glass of equivalent thickness — a key reason it's the default choice over glazed roofing in gardens and driveways.
- Weight: significantly lighter than glass, reducing load on the supporting frame and making sheets easier to handle during installation.
- Flexibility: the internal rib structure absorbs impact rather than shattering, so hailstones and falling debris won't crack the roof the way they would glass.
Thermal Performance & U-Values
The air channels inside multiwall sheets act as insulation, and thicker sheets with more internal walls trap more air — giving a lower (better) U-value.
10mm Twinwall
3.2 W/m²K
16mm Triplewall
2.40 W/m²K
The lower the U-value, the better the insulation. If your roof covers a space you'll use year-round — a garden room or an area near the house you want to keep warmer — stepping up from 10mm to 16mm makes a noticeable difference to heat retention.
Fire Rating & Service Temperature
- Fire rating: EN 13501-1 Class B s3 d0 / BS 476 Class 0
- Service temperature range: -15°C to +60°C — suitable for the full range of Irish outdoor conditions year-round
Which Thickness for Which Roof?
• Greenhouse or small side entrance: 6mm clear
• Pergola or lean-to roof: 10mm clear, opal or bronze — see our DIY pergola roof kits and lean-to roof kits
• Full roofing project or carport: 16mm for stronger spans and better insulation
• Large spans and maximum insulation: 25mm

Once you've settled on a thickness, our step-by-step multiwall polycarbonate installation guide walks through fitting glazing bars, sealing edges and preventing condensation. If you're planning a pergola specifically, our polycarbonate pergola roof guide covers lean-to, freestanding and apex designs in more detail. You'll also need to know how to cut sheets to size — see our cutting guide.
Accessories You'll Need
A polycarbonate roof needs more than just sheets — the accessories are what keep it weathertight and looking neat long-term:
• Glazing bars — join and support sheets along the rafters
• Fixing buttons — secure sheets without cracking them
• Butyl flashing — seals the roof edge against the house wall
• Breather tape and aluminium sealing tape — seal the top and bottom edges of the sheet channels to keep moisture and insects out
• Aluminium F-profile — finishes exposed sheet edges
Frequently Asked Questions
Q: What thickness of polycarbonate roofing sheet do I need?
A: It depends on rafter spacing and use. 6mm suits greenhouses and small side entrances (700mm max rafter spacing), 10mm suits pergolas and lean-tos (700mm), 16mm suits larger roofing projects (1,050mm), and 25mm suits the widest spans (1,250mm).
Q: Is polycarbonate roofing stronger than glass?
A: Yes. Multiwall polycarbonate is around 200 times more impact-resistant than glass of the same thickness, and far lighter, which is why it's the standard choice for garden roofing in Ireland.
Q: What colour polycarbonate roofing sheet should I choose?
A: Clear gives the most light (up to 82% at 10mm), opal diffuses light evenly and hides debris well, and bronze cuts the most glare and heat — useful on south-facing roofs. 6mm is only available in clear.
Q: Can I use 6mm polycarbonate for a full roof?
A: We wouldn't recommend it. 6mm is best kept to small side entrances and greenhouses. For pergolas, lean-tos and general roofing, start at 10mm and go thicker for wider rafter spacing.
Q: How much insulation does polycarbonate roofing provide?
A: 10mm twinwall has a U-value of 3.2 W/m²K, and 16mm triplewall improves to 2.40 W/m²K. The thicker the sheet, the better the insulation — worth considering if the covered space will be used year-round.
Ready to Order Your Polycarbonate Roofing Sheets?
Browse our full range of multiwall polycarbonate sheets in 6mm, 10mm, 16mm and 25mm, or use our roof calculator to get an instant material list for your dimensions.
Not sure which thickness suits your project? Call us on 01 801 0022 or email [email protected] and we'll help you spec it correctly before you order.
